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1. Trivial – incipient (about to occur)
2. Treatable – impending (is occurring)
3. Terminal – catastrophic (has occurred)
We know that when critical failures occur, every effort should be made to prevent repeat performances. Yet, without an intervention to remove the underlying root cause, a recurrence is almost guaranteed. Maintenance organizations should consider failure investigations as seriously as they do immediate repair. Yet all too often, once production is restored, the urgency and memory of the failure begins to fade.
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The world’s leader in sight glass technology, Esco Products, Inc., introduces the Hex-Duty Sight Glass. Stronger and more durable, with double the pressure rating at 400 psi. Easier installation, draining and disassembly, and another advance in visual oil inspection.
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Ferrous density meters can foretell disastrous events just like canaries in a coal mine. These instruments can often save a machine from sudden operational failure. Their role is to monitor the density of a single type of wear metal commonly found in oil or grease cast iron or low-alloy steel. Such common metallurgy is deployed in a wide range of frictional machine surfaces including bearing rolling elements/raceways, gears, pistons/cylinders, cams/followers and many others.
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Join us August 27 at 2 p.m. for a webinar on detection of water in industrial use oil, in-line capacitive sensors, and predictive maintenance. It’s 30 min long and includes a Q&A session with our resident expert Justin Walsh.
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Although a comprehensive onsite gearbox inspection is desirable in many situations, there may be constraints that limit the extent of the inspection such as cost, time, accessibility and qualified personnel. Here are some quick but effective gear inspections:
• Visual: Pitting, scratch marks, polishing, etc.
• Touch: Shelf formation
• Measure: Backlash with feeler gage
• Debris: Magnetic probe or BS&W
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