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There are distinct differences between proactive and predictive maintenance. They don’t compete but rather are companion maintenance philosophies that co-existing in any top-drawer reliability program. And, both proactive and predictive maintenance either avert or move future disasters earlier in time at a lower fix cost.
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Good lubrication practices can save companies millions, but the specific changes needed aren’t always clear. Noria’s Lubrication Program Development includes everything from inspections to suggested equipment and procedures.
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A machine fails at 2:00 a.m. on Sunday morning. It turns out to be a critical machine that results in stopped production. The team is called out make repairs. By 10:00 a.m., the machine is repaired and production resumes. The repair team saved the day, and was paid double-time to do so. Monday morning, the proud plant manager and the production manager both thanked the repair team.
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When the Kentucky-Indiana Electric Corp. (IKEC) studied its motor and pump repairs, it found that money was being lost each year due to improper lubrication. See how Noria worked with them to avoid a $2M annual loss.
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Which maintenance philosophies does a user organization really need? Is there a priority order or logical sequence to their use? Which produces the greater benefit or return for the lowest risk or investment? How sustainable are they? These are all great questions that require an answer, especially for those seeking a major transformation in their maintenance and reliability programs.
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